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CONSTRUCTION
NOTES:
(Last Updated 07/01/06)
This is our second offering
since we've opened up our doors for business. Our design is an
exact replica of the original unit produced by Atari for use
in their Atari Football , Baseball and Basketball arcade games and later used in their Missile
Command arcade game. Our design makes
use of the same aluminum framing and OEM 4.5" ball. We
had to reproduce the optic board in-house. The encoder shafts
are an upgraded stainless steel version. The OEM ball is made by the
original manufacturer and comes in high-gloss, which is original
specification. It's been so long since anyone has seen one of
these in new condition, nobody seems to recall that they were originally
high-gloss.
The frame of the
controller is simple, so construction was a breeze. Our
prototype unit looks and function exactly like the original
controller and no faults in design were observed at this point in
time. Everything appears to be perfect, so final production
has been approved.
Reproducing the encoder wheel
was a big concern due to it's unusual shape. Price point on
this component was excessive, so an alternate construction method
was devised to lower production cost.
The encoder board
was another concern right from the beginning. We designed an
exact replica of the board and was able to locate all of the
necessary components for production, except for one. You guessed it, the
optical coupler made by Optron/Optek/Honeywell. We attempted to
use off the shelf parts and we succeeded. However, the parts
cost was excessive, so we reconsidered our options. Eventually, we
came to the conclusion that we could have the part reproduced
exactly to spec. at a lower price point. So, the encoder
boards are pretty much an exact replica, all the way down to the
optical coupler.
There was some
concern over the manufacturing cost and material of the ball, but we
were able to locate the original manufacturer which allowed us to
produce an exact production ball for the controller.
Essentially, the ball is OEM.
This project is
currently still in production, though we have made the 4.5"
ball and encoder shafts available at this point in time so existing
units may be serviced.
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